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Heavy Copper PCB

WeiYuanDa's heavy copper PCBs feature copper thickness from 3 oz up to 10 oz, providing exceptional current-carrying capacity and superior thermal dissipation. These thick copper PCBs are essential for power-intensive applications in automotive, industrial, and high-reliability sectors. As a trusted heavy copper PCB manufacturer, WeiYuanDa delivers precision copper prototype boards and production solutions that empower the next generation of high-power designs.

Heavy Copper PCB: Reliable Choice for High-Power Electronics

A heavy copper PCB features a copper layer thickness of 3 ounces (approximately 105 micrometers) or more, with a maximum of up to 10 ounces. Its core characteristics include:

high power electronics heavy copper pcb

Thick Copper Design

Copper layers ranging from 3 to 10 ounces, increasing current-carrying capacity.

high power electronics heavy copper pcb

Substrate and Process

Utilizes FR4 substrate, with surface treatments such as ENIG or OSP.

high power electronics heavy copper pcb

Efficient Heat Conduction

Copper boasts a thermal conductivity of approximately 401 W/m·K, enabling rapid heat dissipation.

high power electronics heavy copper pcb

Structural Flexibility

Supports single-sided, double-sided, or multilayer boards.

These features enable heavy copper PCBs to handle high current and high-temperature challenges effectively.

Advantages of Heavy Copper PCBs

Compared to conventional PCBs, heavy copper PCBs offer significant advantages:


  • High Current Support: Thick copper layers reduce resistance, easily handling high currents.

  • Excellent Heat Dissipation: Rapid heat conduction protects components and extends service life.

  • Ultra-High Reliability: Resists high temperatures and mechanical stress, ensuring stable operation.

  • Design Efficiency: Reduces the need for additional heat dissipation components, simplifying design.


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Key Applications of Heavy Copper PCBs

01

Power Equipment: Ensures reliable power delivery for inverters, UPS systems, and other high-current devices.


02

Automotive Electronics: Supports electric vehicle battery management systems and motor drive circuits with superior thermal performance.


03

Industrial Control: Powers heavy machinery, automation systems, and power distribution boards efficiently.


04

Renewable Energy: Improves the efficiency and reliability of solar inverters and other clean energy converters.


05

Aerospace: Provides robust and dependable performance for critical power modules in aerospace applications.


With excellent current-handling capacity, heat dissipation, and mechanical stability, heavy copper PCBs are essential across high-power sectors, from automotive and industrial equipment to renewable energy and aerospace. Choosing a trusted heavy copper PCB manufacturer ensures your boards meet the highest performance and reliability standards.

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